Plastic Castable

Your Professional Plastic Castable Supplier!
 

Zinfon Refractory Technology Co.,Ltd is a comprehensive enterprise integrating R&D, design, production, sales, and service, and is one of the world's large-scale production bases for magnesium refractory materials. the products cover all kinds of alumina refractories, including: high alumina series, mullite series, siliceous series, phosphate series, lightweight heat preservation series and other stereotyped products; castables, self-flowing materials, malleable materials, prefabricated blocks and other non-stereotyped products, as well as all kinds of refractory raw materials and chemical products.

 

 
  • High Alumina Refractory Plastics
    High-alumina plastic refractory is made from high-alumina bauxite as the main raw material, combined with appropriate binders and refractory fillers.

    ●  Excellent refractory...
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  • Fireclay Refractory Plastics
    Fireclay Refractory Plastics are the most commonly used type of plastic refractory.

    ●  Excellent refractory performance.
    ●  Strong plasticity.
    ●...
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  • Wear-resistant Refractory Plastics
    Wear-resistant plastics are made from refractory aggregates and powders, raw clay, chemical composite binders, and additives.

    ●  Good thermal shock resistance.
    ●...
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Why Choose Us

 

 

Rich Experience

With more than 20 years of experience, the company has its own R&D team and has supplied products to many traders.

 

Production Capacity

We have invested in two production lines equipped with 120-meter ultra-high-temperature tunnel kilns and a fully automatic crushing and grinding workshop for raw materials. With more than 100 employees, we achieve an annual output of 100,000 tons of various refractory products.

 

Our Qualification

We have passed through ISO9001, ISO14001, ISO45001 cerifications, as well as other national and local qualificaitons, such as Reliable Quality & Service Certification and Enterprises Credit Eveluation Cerfitification.

 

 

Plastic Castable - Overview

 

 

Plastic castable is a type of refractory material that combines high plasticity with refractory properties. It's essentially a moldable, high-temperature resistant material used for lining and repairing kilns, furnaces, and other high-temperature equipment. Essentially, it's a formable material that can withstand extreme heat, unlike regular plastics.

 

Product Specification

We provide the Fireclay Refractory Plastics specifications:

 

Item

Specification

KSL35

KSL40

Al2O3 %

≥35

≥40

Bulk Density,g/cm3 110℃×24h

≥2.15

≥2.2

MOR, MPa

110℃×24h

≥2

≥2.5

1300℃×3h

≥3

≥3.5

Crushing Strength, MPa.

110℃×24h

≥6

≥7

PLC, %

-1.5~0, 1300℃×3h

Plasticity Index, %

12~35

 

Common types
Fireclay Refractory Plastics
Clay refractory plastic is a plastic refractory material produced by mixing clay as the primary binder with aggregates (such as high-alumina bauxite, clay clinker, etc.) and a small amount of additives, followed by aging. It maintains a plastic (mud-like) state at room temperature, can be constructed manually or mechanically, and adapts well to complex shapes.
High Alumina Refractory Plastics
High-alumina plastic refractory is made from high-alumina bauxite as the main raw material, combined with appropriate binders and refractory fillers.This material offers good thermal shock resistance and is easy to apply.
Wear-resistant Refractory Plastics
Wear-resistant plastics are made from refractory aggregates and powders, raw clay, chemical composite binders, and additives. After formulation, mixing, extrusion into brick shapes, and a storage period, they retain good plasticity and can be installed using ramming methods.

 

Advantages of Plastic Castable

 

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Long Valid Period

Customers prefer plastic castable with long valid period, which ensure the property won’t change. The choice of high-quality raw materials significantly contributes to the extended validity. our selects fireclay with high purity as well as high performance.

High Alumina Refractory Plastics

High Stability

Due to superior raw materials as well as precise ratio, the plastic refractory castable for sale has outstanding property. It keeps stable when facing high temperature, chemical corrosion, high mechanical strength and other hard environments. Therefore, this product contributes to the stable operation of high temperature kilns.

Wear-resistant Refractory Plastics

Easy to Use

Workers are able to shape the plastic castable easily to fit all kinds of structures of high temperature furnaces. This product has flexible application methods include ramming, gunning, hand-patching and so on. According the situation of your site, you can choose suitable methods to reduce installation time.

 

Application

Metallurgical industry

Repair of furnace walls and roofs in reheating and soaking furnaces. Linings of flue ducts and chimneys.

Building materials industry

Low-temperature sections of cement kilns (e.g., preheaters, coolers). Linings and feed inlets in ceramic kilns.

Chemical industry and power industry

Linings for boilers and medium-temperature areas of gas generators. Temporary repair of locally damaged high-temperature equipment (e.g., reactor linings, worn pipelines).

 

Customization Process
 
 

Customized dimensions and shapes

Customized Brick Shape: Provide Sample Sheets--Mold Opening & Quotation--Mold Opening & Sample Making--Bulk Production Quotation--Contract Signing--Bulk Production.

 
 
 

Delivery cycle and logistics

Sea freight, land freight. Determine the mode of transportation according to the needs. About 30 days, customized products delivery time depends on the actual situation.

 
 
 

Customized packaging

Customize your brand: Logo customization, custom fonts, taglines and messages for packaging, signage, websites or printed materials. Take your brand to the next level, contact us today to discuss your project!

 

 

Certifications
 
 
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Package & Delivery

 

Package: Standard export package or Customized Package.
Delivery: By air express, by sea.

 

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FAQ

 

Q: How is refractory clay made?

A: The formed refractory material is manufactured by firing or chemical bonding methods. The fired refractory material is formed by heating the refractory material to a high temperature in a kiln to form a ceramic bond. This process makes the raw material fire-resistant.

Q: What are the three types of refractories?

A: There are three main types of refractories based on their chemical nature: acidic, basic, and neutral. Refractories can also be classified based on their fusion temperature into normal, high, and super refractories.

Q: What is the main use of alumina in refractories?

A: Alumina is also widely used in refractory products, due to its high melting point. It is especially suited to demanding applications where the strength of the refractory must be retained at high temperatures.

Q: What is the difference between fire clay and normal clay?

A: Fire clay has an extremely high firing range (beginning at 1600°C). It can endure extremely high temperatures and so is perfect for making extra hard pottery products. Fire clays are one of the purest types of clay, with very little particles of other components.

Q: What is your MOQ?

A: 50PCS.

Q: Can I get samples?

A: Of course, we usually provide existing sample for free, however a little sample charge is needed for custom designs. Sampls charge is refundable when order is up to a certain quantity.

Q: How long is the lead time of the samples?

A: For existing samples, it takes 3-5 days.

Q: How long is the production lead time?

A: For some itesm we keep some stock that can be delived in 2 weeks. New poductioin leadtime 60-80 days.

Q: What is your payment term?

A: Discussed! T/T / Alipay /Paypal.

Q: Can I customized my own Brand?

A: Yes we can do however you need to reach certain quantity for each item.

Q: How will you deliver the goods?

A: For some orders with small quanity we can deliver by air or express And for bulk and big quantity we will deliver to any one China adress you want.

As one of the most professional plastic castable manufacturers and suppliers in China, we're featured by quality products and low price. Please rest assured to buy bulk customized plastic castable from our factory. Contact us for sample.

Refractory for Salt Bath Furnace, Wear resistant Refractory Plastics, Monolithic Refractory Material